A specialized workshop producing low-volume assemblies, custom tooling, and architectural hardware for clients who require exactitude.
“We believe manufacturing is an architectural discipline. We do not manufacture for high-volume iteration; we craft specialized structural components designed to remain stable, precise, and quiet under stress.”
Polyurethane substrate and custom mold alignment during initial prototype balancing.
Established as an independent fabrication shop, Matthew Carr was formed to address a persistent gap in modern manufacturing: the availability of low-volume, high-precision machining executed with material honesty. When standard supply chains demand batch orders in the tens of thousands, nuance is sacrificed for speed.
Our facility operates on a singular premise—every cut, turn, and surface treatment must serve a structural imperative. From hand-selected raw billet alloys to thermal-stable polymers, we analyze stress profiles and thermal expansion before a tool bit ever touches raw material.
We work directly alongside structural engineers, product designers, and architectural offices. By keeping our operational footprint intentional, we remain directly involved in every tolerance check, maintaining continuous dialogue from initial CAD review to physical assembly.
Our process eliminates unnecessary finishing layers in favor of raw material integrity, architectural clear-spans, and repeatable mechanical fitting.
We do not conceal machining paths under thick paint or artificial coatings unless functionally required. The finished piece visually discloses its origin and toolpath.
Every chamfer, radius, and thread depth is drawn to handle physical load efficiently. Excess mass is machined away; structural strength remains untouched.
By intentionally constraining monthly volume, each run receives personal gauge inspection and physical fitting before leaving the shop floor.
In our facility, machines are calibrated daily to maintain exact spindle runout standards. Automated processes are continuously monitored by senior machinists who understand material behavior under heat and friction.
Discuss a Custom Run →
Founder & Principal Machinist
Over twenty years directing low-volume metal toolmaking and architectural fabrication.
Systems & Tolerances
Specializes in toolpath optimization and complex CAD verification for multi-axis milling.
Senior Toolmaker
Focuses on manual finish fitting, custom fixture assembly, and material quality assurance.
Production Specialist
Manages material stock receiving, alloy testing, and post-machining surface treatments.
Whether reviewing technical drawings or discussing initial prototype feasibility, we welcome direct phone calls and detailed specifications.
We respond to all technical submittals within one business day.